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Moplen - PP - LyondellBasell Industries
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Kunststoffe international, Flexible Guiding Systems for Cooling Air
...he investigations a die gap of 1.5 mm with a land length of 8 mm is used. The used materials are an LDPE (2102 N0W), an LLDPE (6118) and a HDPE (FO4660) from Sabic Europe B. V., Geleen, Netherlands, and a PP (Moplen EP 310 D) from Basell Polyolefine GmbH, Frankfurt/Main, Germany. Depending on the process point, the mass throughput of the plant varies between approx. 15 kg/h and 40 kg/h. For each material, with and without AGS, the design of experiment is based on a full factorial test plan with ...
Kunststoffe international, Molded Part Quality Prediction Using Machine Learning
...ration are carried out on a fully-electric injection molding machine (type: PX 120–380; manufacturer: KraussMaffei Technologies GmbH, Munich, Germany). Plate specimens (Fig. 3) are produced from polypropylene (type: Moplen HP501H; manufacturer: LyondellBasell Industries N. V., Rotterdam, Netherlands) using a cassette tool (type: AIM with insert ISO D2; manufacturer: Axxicon Molds Eindhoven B. V., Eindhoven, Netherlands). The tool is equipped with two cavity pressure sensors (type: Unisens 6157BA...
Kunststoffe international, 2005-11-21, Functional Compounds
...nd costabiliser Hostanox SE10 and Licowax OP as a lubricant (manufacturer: Clariant, Gersthofen/Germany) were varied and their influence on the properties of the compound was investigated. The basic polymer used was a polypropylene copolymer (grade: Moplen EPF 31 H, manufacturer: Basell), which, as a general-purpose material, is suitable for injection moulding. The material properties of the pure PP, the compounded PP and the PP compounded with different additive formulations were analysed and c...
Kunststoffe international, 2005-11-21, Polypropylene
...g the latest process technology in combination with very advanced catalyst systems. These new resins offer an unprecedented properties profile to the injection moulding industry, opening new opportunities in several applications areas. Basell's Moplen 2019 HEXP and Adstif EA 648 P are striking examples of such a technology breakthrough. Productivity is one of the main drivers in the thin-wall injection moulding industry. This is predominantly achieved through increasing the fluidity of the r...
Kunststoffe international, 2005-11-21, Polypropylene/Magnetite Compounds
...urface of the magnetite products (grade: MagniF; manufacturer: Minelco B.V., Rotterdam/Netherlands) are listed in Table 1. These magnetite powders were incorporated in a standard material for injection moulding, namely a polypropylene copolymer, Moplen EPF 31 H (manufacturer: Basell, Hoofddorp/Netherlands). To enable high filling levels of 80wt.-% and above to be processed perfectly, a compound with additives was also examined (Table2). The compounds were produced on a twin-screw extruder (grade...
Kunststoffe international, 2006-04-25, Filler Dispersion: Ultrasonic Spectroscopy for In-Line Monitoring
...]. Determination of the Filler Content In the first example, the amount of chalk in a PP/chalk composite is determined. A fine-grain chalk (Omyalite 50H) with a mean particle diameter of 2μm was chosen. The matrix material was a polypropylene (Moplen HP 501 H) from Basell AG. PP/chalk mixtures with a chalk content in the range from 10 to 40wt.-% and pure PP were investigated. For subsequent independent validation, some mixtures were not included in the calibration. Calibration and validation...
Kunststoffe international, 2006-05-23, Flat Film Extrusion: The Calendering Belt-cooling Process as a Quality Factor
...ng. The three technologies of a conventional three-roll polishing stack (Fig. 2), a calendering belt (Fig. 3) and a water bath (Fig. 4) are compared with each other. Three different polypropylene (PP) grades were processed to this end (homopolymers Moplen HP 540J and Moplen Adstif HA 748 C and the random copolymer Clyrell 7173 XCP, manufacturer: Basell), and material specimens were assessed in respect of their thermal, mechanical and optical properties. The cooling processes for the polishing s...
Kunststoffe international, 2006-09-28, Laser Welding: Expanding the Laser Welding Spectrum
... as well as through technical discussion and support. The weldability of components made from PA12 (grade: Vestamid, manufacturer: Degussa AG, Marl) with components made from PBT (grade: Vestodur, manufacturer: Degussa AG, Marl), PE and PP (grades: Moplen and Lupolen, manufacturer: Basell Polyolefine GmbH, Wesseling/Knappsack, Germany) was investigated using multilayer films adapted to the particular material combination. Table 1 shows the structure of the multilayer films used, which were coe...
Kunststoffe international, 2007-09-19, Mastering Demanding Challenges
...itrogen saturation production process yields thermoplastic foams with the lowest density in the world. Polypropylene: with Custom Properties As a substitute for polystyrene-containing plastics with a low density, the PP grade Moplen EP 649N from Basell can be employed for elements in refrigerator interior applications (Fig. 4) or other household appliances, as is planned at Samsung. The specifications called for a material with high stiffness and impact strength at low temperatures, coupled wi...
Kunststoffe international, 2008-10-17, Polypropylene (PP)
... must offer an attractive aesthetic appearance. Also, improved organoleptic properties are necessary, which will not affect the fine aromas of the increasingly popular wellness drinks. These requirements are met by e.g. PP random copolymers, such as Moplen RP340N or RP348R (manufacturer: LyondellBasell); both have excellent transparency and provide good organoleptic properties and good flowability. In applications requiring special low-temperature toughness, Clyrell EC340R has a proven t...
Kunststoffe international, 2009-07-16, Automatically Optimizing Profile Dies
...culty that the individual plastics strands are repeatedly welded or tear off after the wire mesh, meaning that this region cannot be used for the comparison of experimental and simulated results. In the study of a polypropylene (PP), type Moplen HP501H (manufacturer: LyondellBasell, Wesseling, Germany), there is relatively good agreement between the averaged outlet velocities in the legs studied at an operating point with a mold temperature of 220 °C and a throughput of 2.5 kg/h (Fig. 3). At ver...
Kunststoffe international, 2011-02-21, Gentle Fiber Compounding
...ials were conducted on a ZSK 26 Mcc (manufacturer: Coperion GmbH, Stuttgart, Germany) and on a ZSE 27 MAXX (manufacturer: Leistritz Extrusionstechnik GmbH, Nuremberg, Germany). The matrix materials were two PP grades with different viscosities: Moplen HP500 V with an MFR of 150 g/10 min and HP501 N with an MFR of 12 g/10 min (manufacturer: LyondellBasell, Rotterdam, Netherlands). The fibers were cut glass fibers with an initial length of 4,000 µm (manufacturer: Johns Manville, Denver, CO/USA). T...
Kunststoffe international, 2016-10-17, Polypropylene (PP)
...ems [5]. Pallet boxes, as standardized shipping systems, are only one of many examples in which PP grades are a cost-efficient material solution. LyondellBasell Industries N. V., Rotterdam, Netherlands, recently presented the use of Moplen EP340M for folding Euro containers, which has a particularly high impact strength at MFR 10. Purity and TransparencyA shift in catalysts for manufacturing PP has been taking place amid almost universal silence. Ziegler-Natta catalysts with a phthalic acid este...
Kunststoffe international, 2018-09-19, Clever Tool for Short Cooling Times
... modeling of the isothermal results. The results were used to predict the crystallization behavior for user-specific temperature programs.Experiments for the Crystallization BehaviorBesides pure isotactic polypropylene homopolymer (grade: Moplen HP500V, manufacturer: Basell Polyolefine GmbH, Wesseling, Germany), two additional samples – each containing a different nucleating agent – were investigated. One of these additives was a commercial trisamide-based clarifier (grade: Irgaclear XT 386, ma...
Kunststoffe international, 2018-12-19, Synergies from the Screw
... One can see that the agglomerates in the sample can be dissolved better at a counter-pressure of 14 bar.The influence of the higher viscosity on fiber bundle dissolution can also be observed for higher-viscosity matrix material. When using HP Moplen 500 N (PP, manufacturer: LyondellBasell), the shortening of fibers is comparable to HP Moplen 500 V. However, a counter-pressure higher than 15 bar is required to achieve adequate melt homogeneity. The direct compounding of HDPE with glass fibers is...
Kunststoffe international, 2020-02-12, More Material Combinations, Lower Costs
...d so have a peel strength of 0 N/mm in the absence of InMould-Plasma treatment. A high bond strength is hard to obtain owing to the use of talcum as an additive to the PP. For another PP/TPU combination (type: Moplen HP500N/Elastollan E 1185 A10; manufacturers: LyondellBasell and BASF SE), peel strengths of up to 16 N/mm were determined. Application-Specific Loading of the Test Specimens The adhesive strength of the 2-component test specimens produced in the ‧InMould-Plasma process underwent an ...
...he investigations a die gap of 1.5 mm with a land length of 8 mm is used. The used materials are an LDPE (2102 N0W), an LLDPE (6118) and a HDPE (FO4660) from Sabic Europe B. V., Geleen, Netherlands, and a PP (Moplen EP 310 D) from Basell Polyolefine GmbH, Frankfurt/Main, Germany. Depending on the process point, the mass throughput of the plant varies between approx. 15 kg/h and 40 kg/h. For each material, with and without AGS, the design of experiment is based on a full factorial test plan with ...
Kunststoffe international, Molded Part Quality Prediction Using Machine Learning
...ration are carried out on a fully-electric injection molding machine (type: PX 120–380; manufacturer: KraussMaffei Technologies GmbH, Munich, Germany). Plate specimens (Fig. 3) are produced from polypropylene (type: Moplen HP501H; manufacturer: LyondellBasell Industries N. V., Rotterdam, Netherlands) using a cassette tool (type: AIM with insert ISO D2; manufacturer: Axxicon Molds Eindhoven B. V., Eindhoven, Netherlands). The tool is equipped with two cavity pressure sensors (type: Unisens 6157BA...
Kunststoffe international, 2005-11-21, Functional Compounds
...nd costabiliser Hostanox SE10 and Licowax OP as a lubricant (manufacturer: Clariant, Gersthofen/Germany) were varied and their influence on the properties of the compound was investigated. The basic polymer used was a polypropylene copolymer (grade: Moplen EPF 31 H, manufacturer: Basell), which, as a general-purpose material, is suitable for injection moulding. The material properties of the pure PP, the compounded PP and the PP compounded with different additive formulations were analysed and c...
Kunststoffe international, 2005-11-21, Polypropylene
...g the latest process technology in combination with very advanced catalyst systems. These new resins offer an unprecedented properties profile to the injection moulding industry, opening new opportunities in several applications areas. Basell's Moplen 2019 HEXP and Adstif EA 648 P are striking examples of such a technology breakthrough. Productivity is one of the main drivers in the thin-wall injection moulding industry. This is predominantly achieved through increasing the fluidity of the r...
Kunststoffe international, 2005-11-21, Polypropylene/Magnetite Compounds
...urface of the magnetite products (grade: MagniF; manufacturer: Minelco B.V., Rotterdam/Netherlands) are listed in Table 1. These magnetite powders were incorporated in a standard material for injection moulding, namely a polypropylene copolymer, Moplen EPF 31 H (manufacturer: Basell, Hoofddorp/Netherlands). To enable high filling levels of 80wt.-% and above to be processed perfectly, a compound with additives was also examined (Table2). The compounds were produced on a twin-screw extruder (grade...
Kunststoffe international, 2006-04-25, Filler Dispersion: Ultrasonic Spectroscopy for In-Line Monitoring
...]. Determination of the Filler Content In the first example, the amount of chalk in a PP/chalk composite is determined. A fine-grain chalk (Omyalite 50H) with a mean particle diameter of 2μm was chosen. The matrix material was a polypropylene (Moplen HP 501 H) from Basell AG. PP/chalk mixtures with a chalk content in the range from 10 to 40wt.-% and pure PP were investigated. For subsequent independent validation, some mixtures were not included in the calibration. Calibration and validation...
Kunststoffe international, 2006-05-23, Flat Film Extrusion: The Calendering Belt-cooling Process as a Quality Factor
...ng. The three technologies of a conventional three-roll polishing stack (Fig. 2), a calendering belt (Fig. 3) and a water bath (Fig. 4) are compared with each other. Three different polypropylene (PP) grades were processed to this end (homopolymers Moplen HP 540J and Moplen Adstif HA 748 C and the random copolymer Clyrell 7173 XCP, manufacturer: Basell), and material specimens were assessed in respect of their thermal, mechanical and optical properties. The cooling processes for the polishing s...
Kunststoffe international, 2006-09-28, Laser Welding: Expanding the Laser Welding Spectrum
... as well as through technical discussion and support. The weldability of components made from PA12 (grade: Vestamid, manufacturer: Degussa AG, Marl) with components made from PBT (grade: Vestodur, manufacturer: Degussa AG, Marl), PE and PP (grades: Moplen and Lupolen, manufacturer: Basell Polyolefine GmbH, Wesseling/Knappsack, Germany) was investigated using multilayer films adapted to the particular material combination. Table 1 shows the structure of the multilayer films used, which were coe...
Kunststoffe international, 2007-09-19, Mastering Demanding Challenges
...itrogen saturation production process yields thermoplastic foams with the lowest density in the world. Polypropylene: with Custom Properties As a substitute for polystyrene-containing plastics with a low density, the PP grade Moplen EP 649N from Basell can be employed for elements in refrigerator interior applications (Fig. 4) or other household appliances, as is planned at Samsung. The specifications called for a material with high stiffness and impact strength at low temperatures, coupled wi...
Kunststoffe international, 2008-10-17, Polypropylene (PP)
... must offer an attractive aesthetic appearance. Also, improved organoleptic properties are necessary, which will not affect the fine aromas of the increasingly popular wellness drinks. These requirements are met by e.g. PP random copolymers, such as Moplen RP340N or RP348R (manufacturer: LyondellBasell); both have excellent transparency and provide good organoleptic properties and good flowability. In applications requiring special low-temperature toughness, Clyrell EC340R has a proven t...
Kunststoffe international, 2009-07-16, Automatically Optimizing Profile Dies
...culty that the individual plastics strands are repeatedly welded or tear off after the wire mesh, meaning that this region cannot be used for the comparison of experimental and simulated results. In the study of a polypropylene (PP), type Moplen HP501H (manufacturer: LyondellBasell, Wesseling, Germany), there is relatively good agreement between the averaged outlet velocities in the legs studied at an operating point with a mold temperature of 220 °C and a throughput of 2.5 kg/h (Fig. 3). At ver...
Kunststoffe international, 2011-02-21, Gentle Fiber Compounding
...ials were conducted on a ZSK 26 Mcc (manufacturer: Coperion GmbH, Stuttgart, Germany) and on a ZSE 27 MAXX (manufacturer: Leistritz Extrusionstechnik GmbH, Nuremberg, Germany). The matrix materials were two PP grades with different viscosities: Moplen HP500 V with an MFR of 150 g/10 min and HP501 N with an MFR of 12 g/10 min (manufacturer: LyondellBasell, Rotterdam, Netherlands). The fibers were cut glass fibers with an initial length of 4,000 µm (manufacturer: Johns Manville, Denver, CO/USA). T...
Kunststoffe international, 2016-10-17, Polypropylene (PP)
...ems [5]. Pallet boxes, as standardized shipping systems, are only one of many examples in which PP grades are a cost-efficient material solution. LyondellBasell Industries N. V., Rotterdam, Netherlands, recently presented the use of Moplen EP340M for folding Euro containers, which has a particularly high impact strength at MFR 10. Purity and TransparencyA shift in catalysts for manufacturing PP has been taking place amid almost universal silence. Ziegler-Natta catalysts with a phthalic acid este...
Kunststoffe international, 2018-09-19, Clever Tool for Short Cooling Times
... modeling of the isothermal results. The results were used to predict the crystallization behavior for user-specific temperature programs.Experiments for the Crystallization BehaviorBesides pure isotactic polypropylene homopolymer (grade: Moplen HP500V, manufacturer: Basell Polyolefine GmbH, Wesseling, Germany), two additional samples – each containing a different nucleating agent – were investigated. One of these additives was a commercial trisamide-based clarifier (grade: Irgaclear XT 386, ma...
Kunststoffe international, 2018-12-19, Synergies from the Screw
... One can see that the agglomerates in the sample can be dissolved better at a counter-pressure of 14 bar.The influence of the higher viscosity on fiber bundle dissolution can also be observed for higher-viscosity matrix material. When using HP Moplen 500 N (PP, manufacturer: LyondellBasell), the shortening of fibers is comparable to HP Moplen 500 V. However, a counter-pressure higher than 15 bar is required to achieve adequate melt homogeneity. The direct compounding of HDPE with glass fibers is...
Kunststoffe international, 2020-02-12, More Material Combinations, Lower Costs
...d so have a peel strength of 0 N/mm in the absence of InMould-Plasma treatment. A high bond strength is hard to obtain owing to the use of talcum as an additive to the PP. For another PP/TPU combination (type: Moplen HP500N/Elastollan E 1185 A10; manufacturers: LyondellBasell and BASF SE), peel strengths of up to 16 N/mm were determined. Application-Specific Loading of the Test Specimens The adhesive strength of the 2-component test specimens produced in the ‧InMould-Plasma process underwent an ...
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